maczone-consultant About us

Our Services

• Front end engineering& Design (FEED)

MACZONE provides integrated solutions to Clients to manage their internal business drivers, using the multi disciplinary proficiency gained from providing Front-End Engineering And Design (FEED) services to various Clients in oil and gas industry. Through FEED, we extend our broader support in the following modes
• Evaluation of the various options which will result in the improvement of the Return on Assets.
• Documenting the required Engineering in order to highlight/ define the specific project requirements for the ease of Detailed Engineering, Procurement & Construction.
• Supporting the client by providing the Project Cost Estimate • Evaluation of various design options for project cost optimization keeping in mind the client budgetary requirements.

• Detail Design Engineering

• PIPING
• MECHANICAL
• CIVIL
• ELECTRICAL
• INSTRUMENTATION
• PROCESS

Piping :

Our piping design department offers design and detail engineering services for the oil and gas, refinery, petrochemical, chemical, offshore, power plant, utility, and pharmaceutical industries etc. Detail engineering documents predation includes: • Piping material specifications
• 3D model project set-up
• Painting and insulation specification
• Site survey / tie-in sketches
• Single line structure drawings
• Piping studies
• Updating plot plans and unit plot plans
• Updating key plans
• Equipment modeling
• Nozzle orientation drawings
• Modeling of lines
• Interface with other disciplines
• Stress analysis
• Pipe supports
• Clash checking
• Model reviews
• Isometrics
• Piping general arrangement drawings
• Piping material take-offs
• Support material take-off
• Insulation and painting take-off
• Requisitions
• Tracing / jacketing

Expertise in related activities such as review of design criteria, review of contractor design documents and drawings, and project coordination . Supporting software including SmartPlant 3D, PDS, PDMS, CADWorx, AutoPlant 3D, AutoCAD, MicroStation, SmartPlant Review, NavisWorks, Vantage Review, CAESAR II, Pelican Forge - Support Modeler, and MDS – Support Modeler.

Mechanical :

Mechanical design department delivers design and detail engineering of static and rotating equipment, packages, and HVAC for oil and gas, refinery, petrochemical, chemical, offshore, power plant, utility, and pharmaceutical industries. We have worked with static equipment including pressure vessels, shell and tube heat exchangers, towers, reactors, condensers, and evaporators as well as rotating equipment such as pumps and compressors. We are familiar with various international codes and standards like ASME Section VIII Div-1 and Div-2, BS PD5500, EN13445, TEMA, and API as well as wind and seismic analysis to IBC, UBC, ASCE, and NBC. Common detail engineering documents include:
• Mechanical data sheet preparation
• Preparation of general arrangement drawings
• Technical clarifications during contract finalization
• Providing civil loading details for equipment
• Final mechanical design verification of compliance with international codes
• Strength calculations by using in-house programs / PV ELITE / COMPRESS
• Detailed manufacturing drawings
• Preparation of bill of materials
• Specifications for raw materials
• Purchase specifications for brought out items
• HVAC

o Heat load calculations
o Design / selection of equipment
o Design of ducts according to SMACNA, DW standards
o General arrangement drawings
o Duct fabrication drawings
o Duct support drawings
o Material take off

Expertise in related activities such as review of design analysis, review of contractor design documents and drawings, and project coordination. Supporting software including PV Elite, COMPRESS, TANK, AutoCAD, and MicroStation.

Civil and Structural :

Civil and structural department offers design and detail engineering services for process plants, power plants, refineries, oil and gas plants, air separation plants, petrochemical industries, fertilizer plants, steel plants, cement plants, and infrastructure facilities, among others. We are preparing design calculations and detailed drawings, bar bending schedules, and bill of materials consistent with international standards for:
• Preparation of design basis
• Preparation of project specification
• Reinforced concrete framed structures
• Pile and conventional foundations
• Equipment and machinery foundations
• Concrete storage silos and large diameter storage tank foundations
• Retaining, dyke, and boundary walls
• Cable and pipe trenches and tunnels
• Roads, pavement, grading plans, and drainage systems
• Gates, compound walls, and fencing

We have also completed design calculations and detailed structural drawings, fabrication drawings, and bill of materials consistent with international standards for:
• Preparation of design basis
• Preparation of project specification
• Steel framed buildings and superstructures
• Pipe and cable rack structures, conveyor galleries, trestles, stack supporting structures, and platforms
• Large diameter / size storage sheds
• Turbine houses and workshop buildings
• Switch yards and transmission line towers

Expertise in related activities such as review of design criteria, review of contractor design documents and drawings, and project coordination. Supporting software including STAAD.Pro, STAADRAM, SACS, AutoCAD, MicroStation, Tekla Structures (Xsteel), MAT 3D, Foundation 3D, InRoads, Architectural Desktop, BOCAD, and Intergraph’s PDS FrameWorks Plus for modeling.

Electrical :

Provides design engineering services for process plants, power plants, refineries, oil and gas plants, air separation plants, petrochemical industries, fertilizer plants, and steel plants. Typical detail engineering documents and tasks include:
• Preparation of design basis
• Preparation of project specification
• Load flow studies
• Selection of HV / LV switchgear, motor control centers
• Selection of AC / DC UPS
• Selection of power / distribution transformers
• Designing supply change over schemes for incomers and outgoing feeder control schemes
• Selection of feeder / motor / transformer protection relays
• Switchyard / transformer layouts
• Switchgear / MCC room layout
• Battery room layouts
• Cable tray / trench layouts
• Earthing layouts
• Cable routing layouts
• Lighting (indoor / outdoor) layouts
• Lightning protection layouts
• Power and control cable schedules
• SCADA I / O list
• Interface activities with civil / machinery / instrumentation
• Coordination with civil for floor openings, electrical equipment foundation, and plants
• Electrical data input for packaged equipment
• Requisition / specifications for HV / LV switchgear, motor control centre, MV / LV motors, power / distribution transformers, lighting / small power distribution boards, AC / DC UPS, lighting fixtures, power / control cables, cable trays, earthing materials, etc.
• Bill of quantities for bulk materials
• Standard installation drawings for power system, earthing system, lighting system and cable tray / ladders.
• Review vendor bids and issue technical bid analysis
• Review vendor drawings and issue approvals for manufacturing
• Attend SAFOP / HAZOP meetings
• Construction Scope of Work and responses to bidder’s technical queries
• As-built project drawings / documentation
Expertise in related activities such as review of design criteria, review of contractor design documents and drawings , and project coordination. Supporting software including ETAP, SmartPlant Electrical, AutoCAD, MicroStation, DIALux and Chalmlite.

Instrumentation :

Design and detail engineering services for process plants, power plants, refineries, petrochemical, oil and gas plants, air separation plants, fertilizer plants, steel plants, and cement plants. Typical detail engineering documents and tasks include:
• Preparation of design basis
• Preparation of project specification
• Preparation of control philosophy
• Preparation of detailed execution drawings
• Preparation of instrument index
• Preparation of instrument elevation plan
• Preparation of interlock logic diagrams
• Preparation of cable tray / cable trench layouts
• Preparation of junction box termination drawings
• Preparation of instrument hook up drawings
• Preparation of cable schedules
• Preparation of fire and gas drawings
• Preparation of cause and effect drawings
• Preparation of requisition and specifications for instruments
• Technical bid evaluation
• Review of vendor package systems
• Sizing of control valves, orifice plates, and relief valves
• Preparation of bill of materials
• Preparation of interface drawings for DCS, PLC, SCADA and MCC
• Attending SAFOP / HAZOP meetings
• Preparation of earthing layouts for system and field
• Preparation of scope of work for construction activities
• Preparation of FAT and SAT procedures
• Preparation of as -built drawings and documentation
• Expertise in related activities such as review of design criteria, review of contractor design documents and drawings , and project coordination.
Supporting software including SmartPlant Instrumentation (INtools), InstruCalc, MicroStation, and AutoCAD.

Process

Detail engineering services for process plants, power plants, refineries, petrochemical, oil and gas plants, air separation plants, fertilizer plants, steel plants, and cement plants. Typical detail engineering documents and tasks include:
• Development of P&ID’s based on FEED
• Preparation of P&ID’s for utilities
• Sizing calculations
• Hydraulic calculations
• Performing insulation and heat tracing calculations
• Preparation of line list, equipment list, valve list, etc.
• Preparation of plant operation and maintenance manual

• Engineering Consultation

• 3D CAD

software utilities - SP3D/E3D/ PDMS/ PDS/AutoPLANT/AutoCAD/Tekla/CadWORX Etc.

• Pipe Stress Analysis

• As Built Engineering

• Preparation of all Documentation.
• Preparation of Plot Plan, Equipment Layout, Piping GA as per the Site Mark –Up.
• reparation of P & ID.
• reate drawings from mark-ups, sketches.
• Create new drawing as per specifications and standards.
• Deputation of Professional AutoCAD draughtsman, Sr. designers for Carrying
out above work at Client site.

• Manpower Outsourcing

Maczone Consultants Pvt Ltd. is a leading placement consultant providing recruitment and man power assistance to multinational clients in the field of Oil and Gas, Petrochemical, chemical, Pharmaceuticals & Engineering Industry respected customers. Maczone is a premier Recruitment consultant, Executive search, and Manpower Deputation firm with clients to provide them with best talents from India.

• Project Consulting

As Project Management Consultants, we strive to be a reliable, competent and trustworthy partner to our clients, offering ongoing support to them, in the safe and successful completion of their projects. Our repetitive business from customers, exhibit the value of the long-term relationships we build with our clients.

We shall be collaborating and be flexible, for each project as per the client’s unique approach and project requirement. With multi-discipline resources, who can deliver total design and construction management for successful completion of the project, we have experiences also in managing the works of third party engineers and contractors assigned by the client. Facilitating the combination of both the scenarios is also feasible, best suiting the project requirements, as advised and selected by client. From pre-construction phase to construction and post-construction, we function as an extension of our clients, putting their best interests first and handling every aspect of design and construction delivery.

Project Management Services mainly include:
• Planning and Scheduling.
• Project Progress Monitoring, Corrective and Preventive Action Reports with Breakup of Engineering, Procurement,
• Construction Monitoring in line with the desired Project Schedule.
• Progress Reports, Progress S-curves & Functional Schedules
• Documentation Control & Management
• Supervision & Inspection Services
• Expediting Services for Procurement
• Project Specific Quality Assurance Plans

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Our Services Area

We provide support within all stages of Plant development. We specialize in Industrial plants including Thermal Power plants, Chemicals and Fertilizers, Steel and Cement industries, Oil & Gas Refineries, Pipelines, LNG Terminals water treatment pigments etc. using Advanced 3D CAD tools. Additionally, we provide manpower outsourcing service.